Objectives:

Most automotive supply chain units need to comply with the requirements of IATF 16949 along with various customer-specific requirements viz. MSIL, HMSI, Tata Motors, VDA 6.3, and so on. Organizations maintain a different set of procedures, work instructions, and formats to satisfy different customers. This makes system deployment a cumbersome & time-consuming task.

QGS has designed an integrated model to enable compliance to IATF 16949, VDA 6.3, and Major Automotive OEMs Supplier Manuals.

Key Integration Topics

• Integrated Quality manual

• APQP

• Implementation of AIAG / VDA approach of APQP
• Implementation of escalation process during APQP
• Integration of APQP with initial supply control
• Detailed feasibility study including requirements of VDA 6.3, IATF 16949 and so on.
• FMEA as per AIAG-VDA 1^st edition

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  Training and competence building

• Skill criteria identification for staff and operators
• Certification of operators
• Poison tests and observance checks for operators
• Training needs identification and effectiveness monitoring on real-time basis.

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  Change management

• 4M change management
• Temporary change of process control deployment as per guideline of IATF 16949

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  Control of non-conforming products

• Red bin analysis approach
• Rework and repair risk analysis
• Abnormality handling methodology
• Problem-solving on real-time basis with 8D approach

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  Supplier upgradation

• Supplier quality agreements
• Supplier risk assessments
• Second-party audit
• Shop floor controls
• Bin and trolley management
• Shop floor environmental conditions monitoring

And so on…

Who Must Do:

• Organisation working with multiple OEM Customers OR their supply chain
• Organizations facing regular customer audits
• Ambitious Organisation looking for business expansion