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Integrated Quality Management System

Integrated Quality Management System


Objectives:

Most automotive supply chain units need to comply with the requirements of IATF 16949 along with various customer-specific requirements viz. MSIL, HMSI, Tata Motors, VDA 6.3, and so on. Organizations maintain a different set of procedures, work instructions, and formats to satisfy different customers. This makes system deployment a cumbersome & time-consuming task.

QGS has designed an integrated model to enable compliance to IATF 16949, VDA 6.3, and Major Automotive OEMs Supplier Manuals.


Key Integration Topics

  • Integrated Quality manual
  • APQP
  • Implementation of AIAG / VDA approach of APQP
  • Implementation of escalation process during APQP
  • Integration of APQP with initial supply control
  • Detailed feasibility study including requirements of VDA 6.3, IATF 16949 and so on.
  • FMEA as per AIAG-VDA 1st edition

    Training and competence building

  • Skill criteria identification for staff and operators
  • Certification of operators
  • Poison tests and observance checks for operators
  • Training needs identification and effectiveness monitoring on real-time basis.

    Change management

  • 4M change management
  • Temporary change of process control deployment as per guideline of IATF 16949

    Control of non-conforming products

  • Red bin analysis approach
  • Rework and repair risk analysis
  • Abnormality handling methodology
  • Problem-solving on real-time basis with 8D approach

    Supplier upgradation

  • Supplier quality agreements
  • Supplier risk assessments
  • Second-party audit
  • Shop floor controls
  • Bin and trolley management
  • Shop floor environmental conditions monitoring

And so on…


Who Must Do:

  • Organisation working with multiple OEM Customers OR their supply chain
  • Organizations facing regular customer audits
  • Ambitious Organisation looking for business expansion
 

 

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